1. Remove the front cover [A] (x3).
  2. Remove the rear cover [B] (x3).
  3. Disconnect the top cover (x2).
  4. Remove the top cover.
  5. Open the separation unit.
  6. Disconnect the separation unit (x2).
  7. At the rear [A], disconnect the separation unit (x1).
  8. Open the clamp [B].
  9. Pull the harness [A] through the frame, and then free the harness at [B].
  10. Pull the harness away from the side of the fusing unit.

  11. Release the springs on both ends of the separation unit, and then lift it straight up to remove it.

    • Hold the separation unit on both ends and lift it straight up to prevent bending it.
    • When you re-install the separation unit, hold it straight on both ends, and then lower it straight down.

  12. Lay the separation unit down with its edge up [A].

    • Never lay the separation unit down with its edge down [B].

  13. At the rear, disconnect the lamp connector bracket (x2).
  14. Disconnect the bracket at [A], and then unhook the bracket [B], and then allow the bracket to hang free (x1).
  15. Insert a long screwdriver through cut-out [A] and remove the hidden screw (x1).
  16. At the rear [A], remove screw [B] (x1).

  17. At the front [A], remove screws (x1,x1).

    • At re-installation, install the step screws () at the front and rear first. Installation of these screws first will position the gears correctly, so that the unit on the fusing belt side and the pressure unit are positioned correctly.

  18. Disconnect springs at the front [A] and rear [B] (x2).
  19. At the rear [A], remove the screw and the bushing [B] (x1, x1).

  20. At the rear connector, disconnect the heating roller lamps (x3).

    • The heating roller lamps are connected at the outside to the right of the drawer connector. They must be re-connected at the outside. However, their order of installation (top to bottom) is not important. They can be re-connected in any order.

  21. At the front [A], use a marker to mark the thermostat connectors so they can be re-connected at the correct terminals.
  22. Disconnect the heating roller thermostat connectors [B] (x3).
  23. At the front, remove the heating roller lamp bracket (x1,x2).
  24. At the rear, remove the other heating roller lamp bracket (x2).
  25. The front end [A] and rear end [B] of the heating roller fusing lamps are now free and ready for removal.
  26. The lamps can be removed from either end of the roller.
  27. On one end of the roller, push the end of the lamp [A] into the roller.
  28. Slowly, pull the lamps [B] out of the other end of the heating roller.

  29. Always hold the lamps by the ends.

    • Never touch the glass surface of a fusing lamp. Oil from the fingers can cause the lamp to burn unevenly.
    • If you mar the surface of a lamp accidentally, clean with a clean cloth dampened with alcohol, and then allow it to dry completely.