Pro 8200S/8210S/8220SPro 8210/8220
Replacement and Adjustment
Common Procedures
Controller Box, Controller Box Cover
Many procedures require that you open the controller box and remove its cover.
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Read This First
Symbols, Abbreviations
Trademarks
Product Information
Product Overview
Layout (Front)
Paper Paths
Main Unit, LCIT
Main Unit + Vacuum Feed LCIT RT5100 (2 Connections)
Main Unit + Vacuum Feed LCIT RT5100 + LCIT RT5080
Drive Layout
Front
Rear
Important Features
Print Area, Warm-up Time
Laser Unit
Power Switch
ITB Centering Control
PTB Unit
Cooling Belt
Main and LCT Relay Rollers
Skew and Paper Registration
Paper Bank Heaters
Common Cleaning Mechanisms
Drum Charge
ITB Separation
Drawer
Fusing Unit
Process Control
Password Setting (Copier Model Only)
Tip Prevention Braces (Printer Model Only)
Drum Knob Fastening Tool
LCIT Units
Vacuum Feed LCIT RT5100
Multi Fold Unit
Booklet Finisher Tray
A3/11"x17" Tray Unit TK5010
High Capacity Stacker SK5030
RPIP Interface Box Type S3 (M462)
Main Machine and Peripherals
Main Machine
Copier Version Area Codes
Copier Version Names
Printer Version Names
Printer Version Area Codes
Options
Peripheral Devices (Copier/Printer)
Controller Options
Discontinued Options
Consumables (Copier/Printer)
TCRU Kits
Peripheral Configuration Rules
Example Configurations
Example 1
Example 2
Example 3
Example 4
Example 5
Example 6
Example 7
Example 8
Specifications
Installation
Installation Requirements
Operating Environment
Power Requirements
Input voltage level
Breaker Switch
Machine Level
Space Requirements
Space Around the Main Machine
System Dimensions
Top and Side Views
Perfect Binder and Ring Binder
Main Power and Operation Power Switch
Main Machine
Accessories
Installation Flow
Rating Voltages for Connection Points
Right Side
Left Side
Left Rear
Remove Tapes, Shipping Materials
ITB Lever
ADF Tapes: Copier Only
Paper Tray Clamps and Tags
Install the Operation Panel
Standard Installation
Easy Access Installation
Status Light
Power Cord, Cable Clamp
Fusing Roller Knob Holder, ITB Jigs
Fusing Roller Knob Holder
ITB Jigs
Exposure Glass Cleaning Cloth and Holder (Copier Only)
Name Plate
Attaching the Decals
Front Decals
Operation Panel Decals
Operation Panel Decals (China Only)
Tandem Tray Decals (China Only)
Service Decals (China Only)
Printing Decal Precautions
ADF Decals (Copier Only)
Clean the Exposure Glass (Copier Only)
Level the Main Machine
Rear Vent Cover
Test the Breaker Switch
Turning the Machine On/Off
Turning the Machine On
Turning the Machine Off
Install Toner Bottles
Bottle Installation and Initialization
Problem During Bottle Installation?
Paper Library Data Installation
Tip Prevention Braces (Printer Only)
Paper Trays
Loading the Paper Trays
Paper Tray Settings
SMC Report
Test Print
Copier Model
Printer Model
Check and Adjust Image Areas after Installation or Moving
Copier Magnification Front/Back Adjustment Method 1
Copier Magnification Front/Back Adjustment Method 2
Main Scan/Sub Scan Registration Adjustment
Printing Pattern #14 for the Printer Model
Connect the Ethernet Cable (Copier Only)
Moving and Transporting the Machine
Preparing the Machine
If Peripheral Devices Are Installed
Heater Options
Paper Bank Heater
Scanner Unit Heater (Copier Only)
TCRU Set B
Important Notice on Security Issues
Overview
Password Setting Procedure
Firmware Update for Peripherals
Double-feed Kit S7 D3DS
Accessories
Installation
Remove the ADF Covers
Remove Feed Cover and Upper Guide
Remove the Original Shielded Harnesses
Install the Double-feed Sensors
Re-assembly
Final Adjustments
RPIP Interface Box Type S3
Overview
Accessories
Installation
Setting
Preparation
Parameter Setting Tool
A3/11"x17" Tray Unit TK5010
Accessories
Installation
Unpacking
Accessory Rail Guide
Check and Set the Paper Size
Remove the Tandem Trays
Install the Short Connector
Install the Tray Unit
Attach the Front Cover, Attach the Decal
Decurl Unit DU5050
Accessories
Installation
Mounting the Decurl Unit
Jam Removal Decal
Entrance Guide Plate
SP Settings
Connecting Peripheral Units
Adjustments
Curl Correction
SP Mode Adjustments
Tray Heaters
Multi Bypass Tray BY5010
Before You Begin
Accessories
Installation
Unpacking
Prepare the Unit
LCIT RT5070
LCIT RT5080
End Fence, Tab Sheet Fence
Attaching the Tray Number Decals
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3
Accessories
Installation
Before You Begin...
If the Vacuum Feed LCIT Has Already Been Installed...
Preparing the Multi Bypass Tray
Mounting the Multi Bypass Tray
Replacing the Pulley and Belt
Connecting the Multi Bypass Tray
Bypass Covers
Installing the Motor on the Vacuum Feed LCIT
End Fence and Tab Sheet Fence
Attaching the Tray Number Decals
Docking, Height Adjustment
Multi Bypass Banner Sheet Tray Type S3
Accessories
Installation
Attaching the Extension Tray to the Finisher
SP Setting
LCIT RT5070
Accessories
Installation
Tapes, Retainers
Ground Plate
Docking to the Main Machine
Height Adjustment
Tray Heaters
Accessories
Installation
Moving the LCT
LCIT RT5080
Accessories
Installation
Tapes, Retainers
Ground Plate
Docking to the Main Machine
Height Adjustment
Tray Heaters
Accessories
Installation (A3 LCT to Main Machine)
Installation (With Bridge Unit)
Moving the LCT
Vacuum Feed LCIT RT5100
Accessories
Installation
Disconnecting the Vacuum Feed LCIT from the Main Machine
Vacuum Feed LCIT Tray Heater
Accessories
Installation
Bridge Unit BU5010
Accessories
Installation
Horizontal Transport Unit
Docking: Downstream
Docking: Upstream
Connecting the Bridge Unit to Upstream A3 LCT RT5080
Cover Interposer Tray CI5030
Accessories
Installation
Procedure
Finishers SR5050/SR5060
Accessories
Installation
Tapes, Retainers, Shipping Plates
Ground Plate
Sponge Strips
Entrance Guide
Shift Tray
Booklet Tray
Docking
Auxiliary Tray
Finishing the Installation
Moving the Finisher
Punch Unit PU5020 NA, EU, SC
Accessories
Installation
Multi-Folding Unit FD5020
Accessories
Installation
Tapes
Entrance Guide Plate, Sponge Strips
Ground Plate
Docking
Removing Parts for the Cover Interposer Tray
Power Cord
Finishing the Installation
Auxiliary Tray, Fold Depressor
Moving the Multi-Folding Unit
High Capacity Stacker SK5030
High Capacity Stacker
Accessories
Installation
Roll-Away Cart Type 5010
Accessories
Installation
Cover Interposer Tray for Perfect Binder Type S1
Inserter Accessories
Inserter Installation
Mounting the Inserter
Adjusting the Position of the Hinge Plate
Connecting the Inserter
Inserter Gap Measurement
Inserter Gap Adjustment
Inserter Limiter Brace
Perfect Binder GB5010
Bookbinder Accessories
Bookbinder Installation
Before You Begin
Unloading the Bookbinder
Bookbinder Exterior Tape, Braces
Bookbinder Interior Tape, Braces
Main Grip, Cover Transport Tape, Braces, etc.
Trimming Unit Tape
Book Stacking Tray Tape
Confirming Removal, and Storing Braces, Cushions, Screws
Check List
Docking the Bookbinder
Filling Bookbinder Glue Supply Unit
Handling and Storing the Glue Pellet Supply
Testing the Breaker Switch
Final Check
Preparing the Bookbinder for Moving
Same Floor
Gluing Unit
Sub Grip Unit
Another Floor (by Elevator)
Left Side (Paper Exit)
Right Side (Paper Entrance)
Shipping the Bookbinder
Transit Pass Unit for Perfect Binder Type S1
Relay Unit Accessories
Relay Unit Installation
Testing the Breaker Switch
Ring Binder RB5020
Operating Environment
Machine Level
Minimum Space Requirements
Power Supply
Accessories
Before You Begin
Installation Procedure
Remove All Shipping Materials
Prepare the Unit for Docking
Prepare the Main Machine for Docking
Dock the Unit to the Main Machine
Install the Shoes and Level the Unit
Attach the Ring Supply Level Indicator
Test the Breaker Switch
Centering Paper in the Paper Path
Checking and Correcting Side-to-Side Registration
Checking and Correcting Skew
After Installation
Trimmer Unit TR5040
Accessories
Installation
Tapes, Stopper Plate
Output Tray
Ground Plate
Preparing the Booklet Finisher for Docking
Docking
Controller Options
Overview
IEEE 1284 Interface Board Type A
Accessories
Installation
IEEE 802.11a/g/n Interface Unit Type M2
Accessories
Before You Begin
Installation
User Tool Settings
SP Mode, User Tool Settings
Bluetooth Interface Unit Type D
Accessories
Installation
PostScript3 Unit
Accessories
Installation
IPDS Unit
Accessories
Installation
File Format Converter Type E
Accessories
Installation
Copy Data Security Unit Type G
Accessories
Installation
User Tool Setting
Check All Connections
OCR Unit Type M2
What is Searchable PDF?
Accessories
Installation
Restoration
When the Original SD Card Exists
If Original SD Card is Lost
SD Card Appli Move
Overview
Move Exec
Undo Exec
Key Counter, Optional Counter I/F Unit
Key Counter Bracket Type 1027
Installation
Optional Counter I/F Unit Type A
Accessories
Installation
Common Adjustments
Height and Level Adjustment
Before you begin:
Setting the Leveling Shoes
Skew and Side-to-Side Registration
Overview
Checking Side-to-Side Registration
Correcting Side-to-Side Registration
Detecting Paper Skew
Correcting Skew
Fiery Controller Connection and Setup
Connect EFI Box to Main Machine
Connect the EFI Box Power Cord
Power On with Fiery Controller
Fiery Controller Setup
Fiery Controller Selection
Fiery Language Selection
Fiery Controller Settings
Preventive Maintenance
Preventive Maintenance Tables
Image Quality Standards
Checking Image Quality
Resolution
Even Density
Magnification Errors
Magnification Error Variation
Paper Transfer
Paper Transfer Quality Standards
Registration
Skew
LCIT RT5070/RT5080
Cover Interposer Tray CI5030
PM Parts Settings
PM Preparation
Before You Begin...
Before and After Servicing
Cleaning Points
Before You Begin
Inspection and Cleaning
ADF Cleaning (Copier)
Scanner Unit (Copier)
PFU Rollers
Vertical Transport Unit (VTU) Rollers, Sensors
Drawer: Right Side
Entrance Rollers
LCIT Relay Sensor
Double-Feed Sensors, Registration Timing Sensor
Registration Timing Roller
Dust Collection Tray
CIS
Transfer Timing Sensor
Drawer: Center
Paper Transfer Roller
Transfer Timing Roller: Upper
Transfer Timing Roller: Lower
PTB Sensor
Fusing Unit
Entrance Plates
Fusing Exit Sensor
Pressure Roller Strippers
Fusing Belt, Pressure Roller
Cooling Pipe Roller
Drawer Left: Exit
Exit Cooling Belt
Exit JG Sensor
Exit Sensor
Exit Relay Rollers
Exit Idle Rollers, Exit Relay Idle Rollers
Exit Roller
Exit Anti-Static Brush
Drawer Left: Invert Unit
Invert Rollers
Inverter Anti-Static Brush
Purged Paper Sensor
Drawer: Front Covers Off
LCIT, Registration Roller, Main Relay HP Sensors
Exit JG, Invert Exit HP Sensors
Transport Rollers, Sensors
Toner Shield Glass
Lubrication Points
Fusing Unit
Drive Gears
Heating Roller, Hot Roller Bearings
PTR Unit
Routine Cleaning at PM Visits
Below the Fusing Unit
Registration Cover
CIS Area
PTB Unit Area
Development Unit Stay
ITB Cleaning Unit Components
Drawer Paper Path
Replacement and Adjustment
General Cautions
Power On/Off
Drum
Drum Unit
Image Transfer Belt Unit
Scanner Unit
Laser Unit
Charge Corona
Development
Cleaning
Fusing Unit
Paper Feed
Used Toner
Cautions for This Machine
General
Screws
Printer Model
Power Switch
Rear Controller Box
PCDU
Development Unit
ITB Unit
Scanner Unit (Copier Model Only)
Development
PSU, AC Drive Board
Jam LEDs
Cleaning
Fusing Unit
Paper Feed
Used Toner
Paper Tips
General
Moisture Prevention
Thin Paper
Translucent Paper, Tracing Paper
Transparencies (OHP)
Postcards
Tab Sheets
Inkjet and Gel Jet Paper
Coated Paper
Peel-off Paper
Color Paper, Pre-printed Forms
Safety Labels for This Machine and Peripherals
Main Machine (Copier and Printer Models)
LCIT RT5080
Multi Bypass Tray BY5010
Vacuum Feed LCIT RT5100
Finisher SR5050
Booklet Finisher SR5060
High Capacity Stacker SK5030
Multi-Folding Unit FD5020
Trimmer Unit TR5040
Ring Binder RB5020
Perfect Binder GB5010
Special Tools and Lubricants
Special Tools
Drum Knob Tool
Lubricants
Common Procedures
Before You Begin
Turning the Machine On
Turning the Machine Off
External Covers, Doors
Front Edge Cover
Right Cover
Left Cover
Rear Cover
Doors
Drawer
Opening and Closing the Drawer
Support Rails
Drawer Right Cover
Controller Box, Controller Box Cover
Opening the Controller Box
Removing the Controller Box Cover, Inner Cover
Lowering the IOB Bracket
Controller Box Removal
PSU Precautions
Copier Model
Printer Model
Canopy Cover Removal
Copier Model
Printer Model
Canopy Cover Removal: Continued
Operation Panel
Operation Panel with Arm
Touch Panel
1st Shield Plate
Re-installation
OPU, LCDC, SD/USB
OPU: TP
LCDC (LCD Controller)
OPU: IO
SD Card/USB
2nd Shield Plate
LCD, Touch Panel
Operation Panel LED PCB, Key PCBs
LED PCB
Key PCB 1
Key PCB 2
Touch Panel Position Adjustment
ADF (Copier)
ADF Removal
After ADF Replacement
CIS RGB Adjustment
Checking for Skew
Platen Adjustment
ADF Covers
ADF Rear Cover
ADF Front Cover
Feed Cover
Original Feed Unit
Pickup Roller, Feed Belt
Pickup Roller
Feed Belt
ADF Separation Roller
ADF Sensors
Original Registration Sensor
Original Width Sensors
Original Exit Sensor
Boards
ADF Control Board
Double-feed Sensor Board
Sensors, Switches
Separation Sensor, Skew Correction Sensor, Double-Feed Sensor 2 (Option)
Double-feed Sensor 1 (Option), Interval Sensor, Original Width Sensors
APS Feeler
ADF Lift Interlock Switch
Lift-up Sensor
Original Set Sensor
A4/LT SEF Sensor
Bottom Plate HP Sensor
Bottom Plate Position Sensor
ADF Feed Cover Interlock Switch
Pickup Roller HP Sensor
Motors
Before You Begin
ADF Entrance Motor
ADF Scan Motor
ADF Relay Motor
ADF Bottom Plate Lift Motor
ADF Feed Motor
ADF Transport Motor
ADF Pick-up Roller Motor
CIS Removal
Scanner Unit (Copier
Exposure Glass
Scanning Glass
Original Size Sensor, IDB
Lens Block
Sub Scan Magnification Adjustment
Sub Scan Registration Adjustment
Main Scan Registration Adjustment
Exposure Lamp
Exposure Lamp Removal
Exposure Lamp Re-installation
Scanner Motor
SIOB
Scanner Unit
ADF Position Sensor
Exposure Lamp HP Sensor
Scanner Wire
Preparation
Wire Replacement
Preparation for Re-assembly
Re-assembly
Laser Unit
Before You Begin
Caution Decals
Top of the Laser Unit
PCDU Cover
Flywheel
Laser Unit
Remove the Canopy Cover
Copier Model
Printer Model
Canopy Cover Removal: Continued
Remove the Toner Bank Cover
Remove the Toner Bottle Cradles
Remove the Laser Unit
Laser Unit Re-installation
After Laser Unit Replacement
LD Safety Switches
Remove the Scanner Unit (Copier Models)
Remove the Top Cover (Printer Model)
Remove the Door Interlock Switches
LD Safety Switch Diagram
Toner Supply
Toner Supply Unit
Before You Begin
Canopy Cover Removal
Remove the Toner Bank Cover
Remove the Toner Bottle Cradles
Sub Hopper
Toner Supply Unit Re-installation
Toner Supply Motors
Toner Feed Motor
Toner Agitator Motor
Toner Bank
Toner Bottle Motor
Toner Bottle Cap Motor
Toner Supply Sensors
Toner Bottle Cap Sensor
Toner Bottle Set Sensor
Around the Drum
PCDU Disassembly for Replacement
PCDU Removal
Drum Cleaning Unit
Drum
Development Unit
Drum Cleaning Unit, Drum, PCDU Re-installation
Drum Replacement
Drum Removal
Installing a New Drum
After Drum Replacement
Drum Cleaning Unit
Drum Cleaning Unit Gears
Drum Cleaning Blade
Drum Lubricant Blade
Drum Lubricant Bar
Drum Lubricant Roller
After Replacement
Drum Cleaning Unit Service Parts Lubrication Summary
Drum Motors
Drum Motor
Drum Cleaning Motor
Development Motor
Cleaning Pad Motor
Quenching Lamp, Sensors
Quenching Lamp
PCDU Temperature/Humidity Sensor
Potential Sensor
Cleaning Pad HP Sensor
Charge Corona Wires, Grid, Cushions, Wire Cleaner
Development Unit Replacement
Draining Developer
Filling the New Unit with Developer
Developer Replacement
Draining Developer
Adding New Developer
Cleaning Doctor Blade, Development Roller Cleaning
Vent Filter
ITB Unit
ITB Unit Removal
ITB Cleaning Unit
ITB Unit
ITB Cleaning Unit, ITB Unit Re-installation
Belt Replacement
Belt Removal
Belt Re-installation
After Replacing the ITB
PTR Separation Motor
Belt Centering Motor
TDRB
Transfer Power Pack
Transfer Roller
After Transfer Roller Replacement
Paper Transfer Bias Roller
Belt Centering Roller HP Sensor
Cleaning Unit Set Switch
PTR Separation Sensor
ID Sensor
Belt Centering Sensor
ID Sensor Fan
Transport Belt Motor
ITB Unit Thermostat
Transfer Roller Heater
Bias Roller Heater
ITB Cleaning Unit
ITB Cleaning Unit Disassembly
Before You Begin
Cleaning Blade
Lubricant Roller
Lubricant Bar
Lubricant Blade
Notes about Lubrication
Cleaning Roller
ITB Cleaning Unit Re-installation
ITB/PTR Cleaning Motor
Remove the Vertical Duct
Lower the IOB
Remove the Large Horizontal Duct
Remove the ITB/PTR Cleaning Motor
Paper Trays 1, 2, 3
Paper Tray Removal
Remove Paper Tray 1
Remove Paper Tray 2, Tray 3
Tray 1 Sensors, Solenoids, Wire
Rear Fence Return Sensor (Left Tandem Tray)
Rear Fence HP Sensor (Left Tandem Tray)
Right Tray Paper Sensor (Right Tandem Tray)
Right Tray Lock Solenoid
Left Tray Lock Solenoid
Bottom Plate Lift Wire
Tray 1 Motors
Before You Begin
Tray 1 Grip Motor
Tray 1 Feed Motor
Tray 1 Lift Motor
Tray 2 Motors
Before You Begin
Tray 2 Grip Motor
Tray 2 Feed Motor
Tray 2 Lift Motor
Tray 3 Motors
Before You Begin
Tray 3 Grip Motor
Tray 3 Feed Motor
Tray 3 Lift Motor
PFU 1, 2, 3 Removal
Tray 1 PFU
Tray 2 PFU
Tray 3 PFU
PFU Separation Roller Nip Adjustment
PFU Rollers, Sensors, Solenoid
Before You Begin
Pick-up, Feed, Separation Rollers
Paper End Sensor
Pickup Roller Lift Sensor
Paper Feed Sensor
Pickup Roller Solenoid
Jam LEDs
Jam LED Locations
Removing a Jam LED and Lens
Re-installing a Jam LED and Lens
Vertical Transport Unit
Opening the VTU
Transport Sensors
VTU Removal
Bank Exit Motor, Vertical Transport Motor
Bank Exit Motor
Vertical Transport Motor
Vertical Transport Sensors
1st Transport Sensor (F1)
Registration Unit
Paper Dust Tray
Motors
Registration Entrance Motor
Registration Timing Motor
Registration Gate Roller Motor
Transfer Timing Motor
Transfer Timing Rollers
Main Relay Motor
LCIT Relay Motor
LE Shift Unit Motor, CIS Fan
CIS Fan
LE Shift Unit Motor, LE Shift Unit HP Sensor
Main Relay HP Sensor
Main Relay Sensor
LCIT Relay HP Sensor
Registration Gate Roller HP Sensor
LCIT Relay Sensor
Registration Timing Sensor
Double-feed Sensor 1, Double-feed Sensor 2
CIS
CRB (CIS Relay Board)
CIS Element Removal
Light Level Adjustment with CIS Replacement
Transfer Timing Sensor
Registration Entrance Sensor
DRB, TE Shift Unit Motor, TE Shift Unit HP Sensor
DRB
TE Shift Unit Motor
TE Shift Unit HP Sensor
Paper Transfer Roller (PTR) Unit
PTR Unit Removal
PTR Disassembly
Separation Plate
Entrance Guide Plate
Lubricant Bar
Cleaning Blade
Lubricant Roller
Paper Transfer Roller (PTR)
Cleaning Roller
After Parts Replacement
Notes about Lubrication
Fans
PTR Fan (Front)
PTR Fan (Rear)
Paper Separation Power Pack
ITB/PTR Cleaning Motor
Paper Transport Belt (PTB) Unit
PTB Unit Removal
PTB Motor
Paper Transfer Belts (PTB)
PTB Sensor, Fans
PTB Sensor
PTB Fan (Front)
PTB Fan (Rear)
Fusing Unit
Fusing Unit, Fusing Cleaning Unit Removal
Removing the Fusing Unit
New Fusing Unit
Removing the Fusing Cleaning Unit
Reinstalling the Fusing Cleaning Unit
Fusing Unit Re-installation
Periodic Cleaning
Fusing Belt Stripper Plate
Pressure Roller Stripper Plate
Entrance Guide Plate
Periodic Lubrication
Heating Roller Fusing Lamps
Heating Roller Lamp Re-installation Points
Hot Roller, Heating Roller, Fusing Belt
Cleaning, Lubrication before Re-assembly
Heating Roller
Hot Roller
Fusing Belt
Heating Roller Thermistor
Heating Roller, Hot Roller Bearings
Pressure Roller Strippers, Fusing Path Sensors, Anti-static Brushes
Pressure Roller Stripper Pawls
Pressure Roller Fusing Lamp, Pressure Roller
Pressure Roller Cleaning, Lubrication
Pressure Roller Re-installation
Separation Plate
Thermostats, Thermistors, NC Sensors
Hot Roller Heating Roller Sensors, Heating Roller Thermistor
Re-installation: Heating Roller Thermistor
Pressure Roller Thermistor and NC Sensor
Pressure Roller Thermostat
Heating Roller Thermostats
Thermopile
Pressure Roller Lift Sensors
Fusing Motor, Pressure Roller Lift Motor
Remove the EDRB Bracket
Fusing Motor
Pressure Roller Lift Motor
Re-installation
Fusing Cleaning Unit
Cleaning Unit Rollers
Web Motor
Web End Sensor
Main Machine Thermistor
Invert, Duplex, Exit Unit
Exit Sensor
Exit Junction Gate Sensor
Purge Relay Sensor
Invert Junction Gate Solenoid
Purged Paper Sensor
Invert Exit Motor, Invert Exit HP Sensor
Invert Exit Motor
Invert Exit HP Sensor
Invert Entrance Motor
Exit Invert Sensor
Duplex Transport Motor 1
Duplex Invert Sensor
Duplex Transport Sensor 1
Duplex Transport Sensor 2, 3
Exit Junction Gate Motor, Exit Junction Gate HP Sensor
Exit Junction Gate Motor
Exit Junction Gate HP Sensor
Duplex Transport Motor 2
Duplex Transport Sensor 4, 5, 6, Duplex Exit Sensor
Exit Motor
Heat Pipe Motor
Exit/Invert Motor
Duplex/Invert Motor
Horizontal Duct
Duplex/Invert Motor
Used Toner Path
Used Toner Path, Used Toner Transport Motor
Vertical Duct
Lower the IOB Bracket
Main Motor Unit
Developer Unit Rear Fan, Small Horizontal Duct
Remove the EDRB Bracket
Horizontal Duct
ITB/PTR Motor
Used Toner Transport Motor
Used Toner Path Upper Duct
Used Toner Path Vertical Duct, Horizontal Pipe
Used Toner Bottle Unit
Used Toner Bottle Unit Removal
Used Toner Transport Motor
Used Toner Bottle Full Sensor
Used Toner Bottle Near-Full Sensor
Used Toner Bottle Set Switch
Filters
Exhaust Unit Air Filters
Fusing Exhaust Filters
Ozone Filters
Controller Box Base Filters
PSU Air Intake Filters
Right Cover Air Intake Filters
Toner Supply Filter
Fans (Main Machine)
Before You Begin
Belt Cooling Fan
PSU-C Cooling Fan
Control Board Air Intake Fan
PSU Air Exhaust Fan: M1 Left
PSU Air Exhaust Fan: M2 Left
PSU Air Intake Fan: M1 Right
PSU Air Intake Fan: M2 Right
Development Unit Cooling Fan: Front
Development Unit Cooling Fan: Rear
Fusing Transport Exhaust Fan
Fusing Exhaust Fan: Upper
Fusing Exhaust Fan: Lower
HP (Heat Pipe) Cooling Fans
Laser Unit Cooling Fan
Ozone Air Exhaust Fan
Ozone Air Intake Fan
PSU Cooling Fan: T Right, T Left
Rear Exhaust Fans
Right Cover Fan Bracket
Right Air Intake Fan: Front
Right Air Intake Fan: Center
Right Air Intake Fan: Rear
Boards, HDD, Breaker Switch
Main Unit
AC Drive
CGB Power Pack
EDRB
IOB
RYB (Relay Board)
PSU-A, B, C
PSU-A
PSU-B
PSU-C
Around the Control Board
Before You Begin
IPU Sub Board (Copier Model Only)
IPU, Controller Board
Precautions When Replacing the Controller Board
BCU
NVRAM Replacement
Controller Board NVRAM Replacement
BCU NVRAM Replacement
CNB
HDD
After Installing a New HDD Unit
Disposal of HDD Unit
Reinstallation
Breaker Switch
SCDC Board
System Maintenance Reference
Types of SP Modes
Service Program Mode
SP Table
Tray notation of SP mode
Updating the Firmware
Software Update Procedure
Doing the Software Update Procedure
Java VM Update
Errors During Firmware Update
Updating the LCDC for the Operation Panel
Downloading Stamp Data (Copier Model Only)
Uploading/Downloading NVRAM Data
Uploading NVRAM Data to an SD Card
Downloading NVRAM Data from an SD Card
Address Book Upload/Download
Information List
Download Address Book
Upload Address Book
Capturing the Debug Logs
Overview
Types of debug logs that can be saved
Operation Log Security
Retrieving the Debug Log
Troubleshooting
Servicing
Customer Engineers
Reference Material for Maintenance
Warnings, Cautions, Notes
Before You Begin
Safety
About the Display for Options
Self-Diagnostic Mode
Self-Diagnostic Mode at Power On
Self-Diagnostic Test Flow
Detailed Self-Diagnostic Mode
Executing Detailed Self-Diagnosis
SC Code Descriptions
Summary
SC Code Descriptions
SC100
SC200
SC300
SC400
SC500
SC600
SC700
ADF
Finisher, Booklet Finisher
Multi-Folding Unit
SC700
Cover Interposer Tray
High Capacity Stacker
SC700
Perfect Binder
SC700
Perfect Binder
SC700
Trimmer Unit
Ring Binder
RPIP Interface Box
Vacuum Feed LCIT
Perfect Binder
SC800
SC900
Image Quality Problems
Toner Spotting/Staining
Paper Spotted with Toner
Black Spots
Streaks (1)
Streaks (2)
Streaks (3)
Streaks (4)
Two 13-mm Long Vertical Streaks
Two 14-mm Wide Streaks
Stained Paper Edges
Stained Background
Ghosting
Scratched Images and Stained Paper Edges
Back Sides of Sheets Dirty after an NCR Print Job
Toner Scatter
Toner Scatter 1 (Around Edge of Solid Fill)
Toner Scatter 2 (Trailing Scatter)
Toner Scatter 3 (Blemished Line or Character)
Toner Scatter 4
Image Loss
White Spots 1
White Spots 2
White Spot Blisters
Granular Spots in Colors
Mottling
Rough Images with Paper Smaller Than A4 SEF (210 mm)
Rough Images Appear During Low Duty Use
Vertical Lines at 60 mm Intervals
Black Dots Appear on Coated Paper
Static Traces Appear in Low Temperature, Low Humidity Environments
Firefly, Comet Patterns
White Parallel Stripes
Edge Toner Scatter
Density Problems
Uneven Image Density
Density Change at Low Temperatures
Uneven Density from Top to Bottom
Fainter Leading Edge
Fainter Trailing Edge
Uneven Density within 90 mm (3.5 in.) of the Trailing Edge
Periodic Density Fluctuation
Entire Image Faint
Color Is Too Dense
Broken Thin Lines
Blurred Images (Convex Lens Shaped)
Broken Characters (Dropout)
Afterimages
White Streaks
Vertical White Lines
Shock Jitter at the Fusing Unit
Glossy Problems
Vertical Glossy Lines
Insufficient Gloss
Blurred Images in Bands
Fusing Problems
Insufficient Toner Fusing
Improving Print Quality with Mixed Paper
Conditions Where Image Quality Can be Improved
Control Image
Paper Edge Friction on the Fusing Belt: Fusing Unit Swapping
Paper Delivery Problems
Frequent Paper Misfeeds
Fusing Unit Separation Plate Accordion Jams
Messages Reporting Paper Misfeeds
J032 (Thin Paper)
J049 (Skew)
J050 (Paper Registration))
J080 (Paper Slippage)
J082 (Thick Paper)
J099 (Double Feed)
Paper Skew
Leading Edge Shift Unit Manual Adjustment
False Paper Skew Detection
Paper Skew with Vacuum Feeder RT5100
Double Feeding
False Double Feed Detection
Paper Fails to Feed: Common Problems
Paper Fails to Feed: Worn Rollers
Loss of Friction on Roller Surfaces
Main Machine
LCIT RT5070/RT5080
After Roller Replacement
Paper Feed Problems Affecting Image Quality
Image Out of Position
Image Scaling Error on Side 1 of the Paper
Image Scaling Error on Side 2 of the Paper
Paper Edges Dirty 1 (Exit Rollers)
Paper Edges Dirty 2 (Brushes)
Paper Edges Dirty 3 (Drum Speed)
Images Scratched, Streaked, Creased
Decurling Causes Scratches, Streaks, or Creases
Leading or Trailing Edge Margin too Wide
Excessive Paper Curl
JAM 49, JAM 50
Available paper types
CIS LED light intensity
Other Solutions
Paper Jams in the Main Machine
Coated Paper Larger than A4
Procedure 1
Procedure 2
Cleaning the Paper Feed Path
Cleaning Paper Trays 1-3
Cleaning the Paper Feed Path for Paper Trays 1-3
Cleaning the Paper Feed Path in the Drawer
Cleaning the LCT A3 Paper Feed Path
Cleaning the LCT A4 Paper Feed Path
Cleaning the Multi Bypass Tray Paper Feed Path
Cleaning the Paper Feed Rollers and Paper Feed Belt in the Interposer
Cleaning the Paper Feed Unit of the Vacuum Feed LCIT (RT5100)
Cleaning the Bridge Unit
Finisher Cleaning
Areas of Poor Coverage
Cleaning Dirty Rollers
Cleaning Guide Plates
Peripheral Unit Troubleshooting
Finisher SR5050/SR5060
Delivered Sheets Are Not Stacked Properly
Large Paper Not Stacked Properly
Trailing Edge of Stapled Sheets Close to the Paper Exit
Sheets Cannot Be Stapled Properly
Streaks Appear 4 mm Apart on the Leading Edge of the Stacked Paper
Multi-Folding Unit
Poor Folding
Folding Deviation
Folds Dirty by Multi-Sheet Folding
Edges of Letter Fold Bent
Z-Folding Is Not Performed Correctly
Folded Sheets Are Not Stacked Properly
Matte Paper Scratched During Folding
Ring Binder Recognition: SC756-48
Vacuum Feed LCIT
Frequent Double Feeds, Failures to Feed
Double-Feeding (J099, J470, J471, J485, J486)
J430, J431,J445, J446, J460, J46
Attaching the Magnetic Strip to the End Fence
Clean Suction Fan Filter
Cleaning the paper feed belt
No Feeding
Excessive Shift or Skew, Image Skew on Paper
Folded Corners with Thin Paper
Stack Remains Up
Shift Over, Over Skew, Image Skew
Attaching the Tab Holder
Adjusting Tray Side-to-Side Registration
Correcting Skew
Skew Correction Method
Skew Correction Procedure
High Capacity Stacker
Delivered Sheets Are Severely Curled
Delivered Sheets Are Not Aligned
Registration, Skew Adjustment
Premature Shift Tray Full Detection
Marks Left by the Paper Holder
Prevent Loosening of Screws to the Cart's Handle
Punch Unit
Improving Throughput
Reducing Wait Time before Printing
Improving Throughput with Coated Paper
Reducing Wait Time with Mixed Paper Sizes 1
Reducing Wait Time for Mixed Paper Sizes 2
Reducing Low Power Mode Recovery Time
Other Problems
ITB Centering: SC471-03, -04, -05, -06 (ITB Position Errors)
Preparation for Lubricant Application Mode
Make Sure the Machine is Level
Steering Plate Adjustments
Countermeasures for Other SC Codes
SC325, SC395 Grounding Faults
Ground Plates that Require Checks
How to Check Ground Resistance with a Multi-meter
PCDU Preventive Maintenance: Important Notes
SC401 Development Gamma Low Error
Tray 1 Does Not Close Completely.
False Drum Lubricant Near-end Alert
Paper Transport Roller/Rib Maps
How to Use These Maps
Paper Transport Units
Overall Layout
Paper Feed 1-1: View A (Right Side)
Paper Feed 1-2: View B (Top)
Paper Feed 2: View A (Right Side)
Paper Feed 3: View C (Left Side)
Registration Unit
General Layout
Registration Unit Rollers: View B (Top)
Registration Unit Guide Plate: View B (Top)
PTR Unit
General Layout
ITB Cleaning Unit (Bottom)
PTR Unit
PTB Unit
Fusing Unit
General Layout
Fusing Exit Guide Plate (Lower)
Fusing Exit Guide Plate (Upper)
Exit Entrance Guide Plate (Upper)
Invert/Exit Unit
General Layout
Straight-Through Exit 1: View A (Top)
Straight-Through Exit 2: View A (Top)
Rollers: View A (Top)
Invert/Exit: View B (Left)
Duplex 1: View A (Top)
Duplex 2: View A (Top)
Decurl Unit
View: Right
LCT A3
General Layout
Paper Transport: Movable Guide Ribs and Rollers: Left View
Paper Transport: Tray 5 Transport Fixed Guide Ribs: Left View
Paper Transport: Fixed Guide Plate Ribs: Right View
Finisher
General Layout: Straight-Through to Shift Tray
Straight Transport 1: Entrance, Paper Registration
Straight Transport 2: Post-Punch
Straight Transport 3: Exit to Shift Tray
Proof Transport Path Layout
Proof Path 1: Entrance, Paper Registration
Proof Path 2: Post Punch, Proof Path
Proof Path 3: Proof Tray Exit
Jam Detection
Display
Jam Removal
Paper Jam Code Logs
Checking Logs
Jam Display
Jam Code Descriptions
ADF (Copier Model Onlyl)
Main Machine
Finisher SR5060/5050
Cover Interposer Tray CI5030
Trimmer TR5040
RPIP Interface Box Type S3
Multi Fold Unit FD5020
High Capacity Stacker SK5030 (Upstream)
Perfect Binder GB5010
High Capacity Stacker SK5030 (Downstream)
Ring Binder RB5020
High Capacity Stacker 1 (Upstream)
High Capacity Stacker 2 (Downstream)
Vacuum Feed LCIT RT5100
Vacuum Feed LCIT RT5100 (2nd)
Paper Size Mismatch Codes
Fuses
RYB (Relay Board)
AC Drive
PSU-A
PSU-B
PSU-C
LEDs
IOB
BCU
SIO (Copier Model Only)
ADF (Copier Model Only)
IPU
Detailed Description
Overview
General Layout
Paper Paths
Main Unit, LCIT
Main Unit + Vacuum Feed LCIT RT5100 + Vacuum Feed LCIT RT5100
Main Unit + Vacuum Feed LCIT 5100 + LCIT RT5080
Paper Path LEDs
Electrical Component Layout
ADF (Copier Only)
Scanner (Copier Only)
Laser Unit
Around the Drum
Toner Supply Unit
Toner Collection Unit
ITB Unit
Fusing Unit
Paper Feed Unit
Vertical Transport Unit
Registration Unit (Main Paper Path)
Invert, Exit, Duplex Unit
Main Drive Motors
Fans
Boards
Controller Box Fans
New Features
SDCB Below IOB
Heat Pipe Motor
Jam Removal Knob
New ITB Heater
New Ozone Filter.
Paper Jam LEDs
Paper Feed Unit Separation Roller Nip Adjustment
Registration Unit Slide Rails
Multi Bypass Banner Sheet Tray Type S3
Differences with Previous Machine
ADF Double-feed Sensors
New Development Roller
New Transfer Timing Roller
Fans, Filters, Ducts
Changes in the Fusing Unit
Changes in the ITB Unit
More Space behind the PTU for Easier Removal
ADF (Copier)
Mechanisms
Basic Specifications
Compatible Originals
Configuration
ADF Drive Layout
Details
Original Pickup Mechanism
Bottom Plate Mechanism
Original Feed Mechanism
Skew Correction Mechanism
Original Size Detection
Original Transport
Double-feed Detection (Option)
Duplex Scanning
Jam Sensor Layout
Scanner Unit (Copier)
Mechanisms
Layout
Configuration
Details
Scanner
Scanner Drive
Original Size Detection
Length Detection
Width Detection
Dust, Streak Detection
Scan Position Shift
Anti-condensation Heater (Option)
Image Processing
Overview
Block Diagram
Details
Laser Unit
Overview and Mechanism
Overview
LD unit Lenses, Motor, Sensors
Details
LD Unit Mechanism
40-Beam Laser Writing
LD Safety Switches
Line Scanning (Mirrors, Lenses, Polygon Mirror Motor)
Toner Supply Unit
Overview and Mechanisms
Layout
Details
Toner Bottle Drive
Toner Transport
Toner End, Near End Detection
Bottle Lock Detection
Around the Drum
Mechanisms
Layout
Unit Configuration
Mechanical Configuration
Mechanisms Around the Drum
Layout
Details
Drum Charge Unit
Charge Wire Cleaning
Related SP Codes
Drum Drive
Drum Cleaning Unit
Lubricant End Detection
Ventilation
Development Unit
Development Unit Mechanism
Layout (Rollers, Motor, Sensors)
Unit Configuration
Toner and Developer Mixing
Developer Unit Drive
Ventilation
Image Transfer Unit
Overview and Mechanism
Overview
Mechanical Configuration
Details
Layout (Belt, Motor, Sensors)
Drive
Transfer Bias
ITB and Drum Separation
Belt Centering
Ventilation
ID Sensor Cleaning
ITB Heater, Thermostat
ITB Cleaning Unit
Layout
Mechanism
ITB Cleaning
Lubricant Application
Process Control
Overview
Image Creation Components
Process Control Patterns
Default Settings
At Machine Installation
Developer Replacement
SP Code Execution
Process Control 1: Potential Control
Overview
Execution Timing
Image Creation Conditions at Engine Startup
Process Control 2: Toner Supply Control
Overview
Results Codes
Potential Control Result Codes
ID Sensor Calibration Results Codes
TD Sensor
Developer Replacement Results Codes
Paper Transfer Roller Unit
Mechanisms, Configuration
Overview
Layout
Details
Paper Separation Mechanism
PTR Cleaning
Lubricant Application
PTR Lift and Separation
PTB Unit
Layout
Details
Air Suction Transport
Fusing Unit (1/4)
Mechanisms, Configuration
Overview
Details
Heating Roller and Pressure Roller Lamps
Fusing Temperature Control
Types and Number of Sensors
Fusing Unit (2/4)
Details
Target Temperature (1/2)
Fusing Unit (3/4)
Details
Target Temperature (2/2)
Fusing Unit (4/4)
Details
Fusing Unit SC Codes
Sensor Functions
Fusing Drive Layout
Energy Save Mode
Fusing Cleaning Unit
Jam Detection
Paper Exit
Paper Separation
Pressure Mechanism
Web End
Web Near End
Paper Feed
Mechanism
Overview
Layout
Details
Drive Layout
Paper Transport Layout
Paper Feed and Separation Mechanism
Paper Feed and Separation
Separation Roller Pressure Release
Tray 2, 3 (Universal Trays)
Tray Raising and Lowering
Upper Limit Detection
Paper End Sensor
Paper Size Detection
Tandem Tray
Paper Size Detection
Tray Raising and Lowering
Paper Remaining Detection
Tandem Tray Side Fence Operation
Left Tray Rear Fence Operation
Left Tray Lock
Right Tray Lock
Tandem Tray Operation
Tray Display During Operation
Tray Heaters
Tray Handle Lock Mechanism
Main Paper Path, Paper Registration
Overview and Mechanism
Overview
Mechanical Configuration
Transport Path, Sensor Layout
Drive Layout
Details
New Paper Jam LEDs
Double-feed Detection
Roller Release
Skew Correction
Main Scan Registration (Image Vertical)
Related SP Codes
Sub Scan Registration (Image Horizontal)
Paper Dust Collection
CIS Cleaning
Paper Invert, Exit, Duplex
Overview and Mechanism
Overview
Layout
Details
Drive
Paper Cooling
Heat Pipe
Straight-Through Output
Invert/Exit (Face-down Delivery)
Exit Guide Plate Lock Mechanism
Paper Purge
Duplex Drive
Duplex Transport
Interleave
Used Toner Collection Unit
Overview
Mechanical Configuration: Used Toner Collection
Used Toner Transport Mechanism
Used Toner Path
Used Toner Collection Bottle Transport
Switches and Sensors
Used Toner Bottle Near-Full, Full Detection
Boards
Layout
Main Machine: Rear
Controller Box
Controller Box (Reverse Side)
ITB Unit
Registration Unit
Board Circuit Diagram
Summary of Board Functions