MP C6503/C8003, Pro C5200S/C5210S
Replacement and Adjustment
PCDU
Charge Roller Unit
Remove the PCDU. (
PCDU
)
Remove the charge roller unit [A].
After removing the charge roller unit, place it on a clean, flat surface with the roller facing up.
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Read This First
Revision History
Revision History (V1.10)
Symbols, Abbreviations
Trademarks
Product Information
Machine Codes and Peripherals Configuration
Pro C5200S/C5210S
Internal Options
EFI Options
MP C6503/C8003
Internal Options
Specifications
Installation
Installation Requirements
Environment
Minimum Space Requirements
Dimensions
Pro C5200S/C5210S
MP C6503/C8003
Power Requirements
Input voltage level (Pro C5200S/C5210S)
Input voltage level (MP C6503/C8003)
Main Machine Installation (Pro C5200S/C5210S)
Important Notice on Security Issues (Pro C5200S/C5210S)
Installation Flow Chart (Pro C5200S/C5210S)
Accessory Check (Pro C5200S/C5210S)
Installation Procedure (Pro C5200S/C5210S)
Unpacking the Machine
Attaching the ITB Separation Lever
Operation Panel Attachment
Operator Call Light Attachment
Storing the Supply Port Caps for the Developer
Storing the Factory SP Sheet
Attaching the decals
Machine Level Adjustment
Installing the Securing Bracket to Prevent the Power Cord from Falling Off
How to Set the Toner Cartridge
Executing DEMS
ACC (Automatic Color Calibration) Adjustment
Checking the Copy Image with the Color Chart
Paper Tray Settings
Paper Library Data Installation
Security Function Installation (Pro C5200S/C5210S)
Auto Remote Firmware Update (ARFU) Settings (Pro C5200S/C5210S)
Specifying the Time and Day of the Week to Prohibit Updating via Web Image Monitor
Moving the Machine (Pro C5200S/C5210S)
Main Machine Installation (MP C6503/C8003)
Important Notice on Security Issues (MP C6503/C8003)
Installation Flow Chart (MP C6503/C8003)
Accessory Check (MP C6503/C8003)
Installation Procedure (MP C6503/C8003)
Unpacking the Machine
Removing the ITB Retainer and Attaching the ITB Separation Lever
Storing the Factory SP Sheet
Attaching the decals
Machine Level Adjustment
Installing the Securing Bracket to Prevent the Power Cord from Falling Off
How to Set the Toner Cartridge
ACC (Automatic Color Calibration) Adjustment
Checking the copy image with the color chart
Paper Tray Settings
Security Function Installation (MP C6503/C8003)
Auto Remote Firmware Update (ARFU) Settings (MP C6503/C8003)
Specifying the Time and Day of the Week to Prohibit Updating via Web Image Monitor
Moving the Machine (MP C6503/C8003)
Smart Operation Panel Type S6 (D3C9) (Pro C5200S/C5210S Only)
Accessories
Installation Procedure
LCIT RT4020 (D709)
Accessories
Installation Procedure
Changing the Paper Size
Adjustment for the Rubber Foot Positions on the Rail
LCIT (D709) Tray Heater
Accessories
Installation
Image Adjustments: Side-to-side registration
LCIT RT4050 (D710)
Accessory Check
Installation Procedure
How to disconnect the LCIT from the main machine
Image Adjustments: Side-to-side registration
Banner Sheet Guide Tray for A3/11"x17" LCIT Type S6 (Pro C5200S/C5210S Only)
Accessory Check
Installation Procedure
A3/11"x17" Tray Unit Type M2 (D749)
Component List
Installation
Tab Sheet Holder Type M2 (D750)
Accessories
Installation
Banner Paper Guide Tray Type M26 (MP C6503/C8003 Only)
Accessories
Installation Procedure
8 1/2" x 14" Paper Size Tray Type M2 (D745)
Component List
Installation Procedure
Multi Bypass Banner Sheet Tray Type S6 (Pro C5200S/C5210S Only)
Accessories
Installation Procedure
Cover Interposer Tray CI4040 (D3CN)
Accessories
Installation Procedure
Installation Procedure for Machines With a Finisher Installed
Prepare the Finisher
Shipping Tapes and Retainers
Prepare the Main Machine
Cover Interposer Tray
Extensions
Sponge Strip
Prepare the Main Machine (2)
Docking the Finisher
Finish the Installation
Cover Interposer Tray CI4020 (D712)
Accessories
Installation Procedure
Setting up the Unit and Docking to the Copier
Docking the Next Peripheral Device
Mounting the Tray Unit
Finisher SR4120/SR4130 (D3CG/D3CH)
Accessory Check
Installation Procedure
Tapes and Retainers
Preparing the Finisher
Preparing the Main Machine
Docking the Finisher
Checking the Installation
Auxiliary Trays
Using Auxiliary Trays
Punch Unit PU3060 (D706)
Accessory Check
Installation Procedure
SR4000 series Output Tray for Banner Sheet Type S6 (Pro C5200S/C5210S Only)
Accessory Check
Installation Procedure
Attaching the Banner Sheet Tray to the Finisher
SP Setting
Cooling Fan Unit Type M26
Accessory Check
Installation Procedure
Preparing the Main Machine (MP C6503/C8003 only)
Cooling Fan Unit Installation
Information for Cooling Fan Unit Type M26
Finisher SR4110 (D707) (MP C6503/C8003 Only)
Accessories
Installation Procedure
Docking the Finisher SR4110
Connecting the Finisher D707
How to Use the Spacer to Correct Paper Skew
SP Setting
Punch Unit PU5000 (B831) (MP C6503/C8003 Only)
Component Check
Installation Procedure
Cooling Fan Unit Type M31 (D770) (MP C6503/C8003 Only)
Component Check
Preparing the Main Machine
Cooling Fan Unit Installation
Information for Cooling Fan Unit Type M31
Booklet Finisher SR5080 (D3CA), Finisher SR5070 (D3CB) (Pro C5200S/C5210S Only)
Accessory Check
Installation Procedure
Ground Plate
Sponge Strips
Entrance Guide Plate
Shift Tray
Booklet Tray (Only for Booklet Finisher SR5080)
Docking to Upstream Units
Docking to the Cover Interposer Tray
Z-fold Support Tray Installation
Finishing the Installation
Horizontal/Vertical Skew Adjustment
Punch Unit PU5020 (Pro C5200S/C5210S Only)
Accessory Check
Installation Procedure
SR5000 series Output Tray for Banner Sheet Type S6 (Pro C5200S/C5210S Only)
Accessory Check
Installation Procedure
Attaching the Banner Sheet Tray to the Finisher
SP Setting
Output Jogger Unit Type M25 (D3CJ)
Component Check
Installation
Copy Tray Type M26 (D3D2)
Component Check
Installation Procedure
Decurl Unit DU5020 (D727) (Pro C5200S/C5210S Only)
Accessories
Installation Procedure
Connect the Downstream Peripheral Device
Paper Curl Adjustment When Decurl Unit DU5020 Connects with Finisher SR4120 or Booklet Finisher SR4130
Buffer Pass Unit Type S6 (D3D0) (Pro C5200S/C5210S Only)
Accessory Check
Installation
Removing the Entrance Guide
#01: When Connecting the Buffer Pass Unit with the Mainframe
#02: When Connecting the Buffer Pass Unit with the Decurl Unit DU5020 (D727)
Common Procedure
Multi-Folding Unit FD4000 (D615)
Accessories
Installation
Tapes
Paper Guide, Sponge Strip
Ground Plate
Docking
Power Cord
Height Adjustment
Removing Parts for the Cover Interposer Tray CI4020 (D712)
Proof Tray Auxiliary Plate
Detecting Paper Skew
Correcting Skew
Checking Side-to-Side Registration
Correcting Side-to-Side Registration
Mail Box CS4010 (D708)
Accessories
Installation Procedure
Scanner Heater
Accessories (Scanner Heater)
Installation (Scanner Heater)
Internal Options
List of Slots
Copy Connector Type M25 (D3D3)
Accessories
Installation
USB Device Server Option Type M19 (D3BC-28,-29) (MP C6503/C8003 Only)
Component Check
Installation Procedure
IP Address Setting
Extended USB Board Type M19 (D3BS-01)
Component Check
Installation Procedure
IEEE 1284 Interface Board Type M19 (D3C0)
Component List
Installation Procedure
IEEE802.11a/g/n Interface Unit Type M19 (D3BR-01)
Component List
Installation Procedure
Installing the Wireless LAN Board
Installing the Antenna
User Tool Settings for IEEE 802.11a/g/n
SP Mode Settings for IEEE 802.11 Wireless LAN
File Format Converter Type M19 (D3BR-04)
Component List
Installation Procedure
SD Card Appli Move
Overview
Move Exec
Undo Exec
Caution
PostScript3 Unit Type M26 (D3D8-05, -06, -07)
Accessories
Installation Procedure
OCR Unit Type M13 (D3AC-23, -24, -25)
Accessories
Searchable PDF Function Outline
Installation Procedure
Recovery Procedure
XPS Direct Print Option Type M26 (D3D8-24, -25, -26)
Accessories
Installation Procedure
IPDS Unit Type M6 (D3D8-20, -21, -22)
Accessories
Installation Procedure
DataOverwriteSecurity Unit Type M19 (D3BS03) (MP C6503/C8003 Only)
Overview
Component List
Before You Begin the Procedure
Seal Check and Removal
Installation Procedure
Configuring "Auto Erase Memory" (Performed by the Customer)
Optional Counter Interface Unit Type A (B870)
Component Check
Installation Procedure
NFC Card Reader Type S6 (D3DH-06) (Pro C5200/C5210 Only)
Accessory Check
Installation Procedure
NFC Card Reader Type M19 (D3BS-21) (MP C6503/C8003 Only)
Accessory Check
Installation Procedure
Smart Card Reader Built-in Unit Type S6 (D3DH-07) (Pro C5200/C5210 Only)
Accessory Check
Installation Procedure
Smart Card Reader Built-in Unit Type M19 (D3BS-22) (MP C6503/8003 Only)
Accessory Check
Installation Procedure
Common Adjustments
Height and Level Adjustment
Before you begin:
Setting the Leveling Shoes
Skew and Side-to-Side Registration
Checking Side-to-Side Registration
Correcting Side-to-Side Registration
Detecting Paper Skew
Correcting Skew
Preventive Maintenance
Preventive Maintenance Tables
PM Parts Settings
PM Parts Replacement Procedure
Preparation before Operation Check
Adjustment for the Nip Width of the Fusing Unit (Pro C5200S/C5210S only)
Operation Check
PM Counter Display
Note concerning Running Distance Data
Opening the PM Counter
PM Parts Screen Details
All PM Parts list: Main Menu
Number Button Sub Menu
Parts List for PM Yield Indicator: New Unit Set
Estimated Usage Ratio/Remaining Days
Commissioning Status Report Print
Cleaning Points
Scanner
Exposure Glass, ADF Exposure Glass, 1st Mirror, 2nd Mirror, 3rd Mirror, Original Size Sensors
Laser Unit
Toner shield glass
Developer
Development Unit
Doctor Gap
Toner Supply
Toner Supply Unit
ITB Unit
Rollers
ID Sensor
Fusing
Stripper Plates (Fusing/Pressure)
Fusing Entrance Guide
Thermistor (Fusing Belt)
Thermistor (Hot Roller Shaft) (ProC5100S/5110S Only)
Thermopile
Other
Development Intake Dust Filter
Pressure Roller Dust Filter (Pro C5200S/C5210S only)
Paper Transfer Belt Cooling Fan (Front) Dust Filter
Paper Feed
1st to 4th Transport Rollers (Drive/Idle)
Registration Roller (Drive/Idle)
Relay Roller (Drive/Idle)
Bypass Relay Roller (Drive/Idle)
Registration Sensor
Relay Sensor
Paper Dust Collection Unit
Duplex
Heat Pipe Roller
Heat Pipe Drive Roller
Paper Exit Roller (Drive/Idle)
Inverter Feed Out Roller (Drive/Idle)
Inverter Exit Roller (Drive/Idle)
Paper Exit Relay Roller (Drive/Idle)
Inverter Feed In Roller (Drive/Idle)
Exit Transport Guide Plate (Upper/Middle/Left)
1st to 4th Duplex Feed Rollers (Drive/Idle)
Duplex Exit Roller (Drive/Idle)
Transport Guide Plate (Upper/Lower)
Purge Guide Plate (Lower)
Replacement and Adjustment
Notes on the Main Power Switch
Push Switch
Characteristics of the Push Switch (DC Switch)
Shutdown Method
Forced Shutdown
Special Tools and Lubricants
Exterior Covers
Right Cover
Right Middle Front Cover (Pro C5200S/C5210S)
Right Middle Front Cover (MP C6503/C8003)
Right Middle Upper Cover (Pro C5200S/C5210S)
Right Middle Upper Cover (MP C6503/C8003)
Right Middle Rear Cover (Pro C5200S/C5210S)
Right Middle Rear Cover (MP C6503/C8003)
Right Lower Cover
Left Cover
Left Middle Cover
Left Lower Cover
Rear Cover
Rear Middle Cover
Rear Lower Cover
Upper Cover
Upper Front Cover (Pro C5200S/C5210S)
Upper Front Cover (MP C6503/C8003)
Upper Rear Cover (Small)
Upper Left Cover, Upper Right Cover
Operation Panel (Pro C5200S/C5210S)
When Using the Standard Operation Panel
Operation Panel Unit
LDCD
OPU, OPR
LCD
When Using the Smart Operation Panel
Operation Panel Unit
Internal Parts
Operation Panel (MP C6503/C8003)
Operation Panel Unit
Internal Parts
Adjustment of Screen Angle
Proximity Sensor (Human Detection Sensor)
ADF
ADF Removal
Adjustment after Replacing the ADF
CIS RGB Adjustment
Checking the vertical registration
Checking the horizontal registration
Checking the skew
Checking the magnification
Platen Adjustment
ADF Cover
ADF Front Cover
ADF Rear Cover
ADF Feed Cover
Original Feed Unit
Pick-up Roller, Transport Belt
ADF Separation Roller
Original Registration Sensor
Original Exit Sensor
ADF Control Board
Separation Sensor, Skew Correction Sensor
Original Width Sensors, Interval Sensor
Original Length Sensor (B5, A4, LG)
APS Feeler
ADF Lift-Up Interlock Switch, Lift-Up Sensor
Original Set Sensor
Original Length Sensor (A4/LT)
Bottom Plate HP Sensor
Bottom Plate Position Sensor
ADF Feed Cover Interlock Switch, Pick-up Roller HP Sensor
ADF Entrance Motor
ADF Scanning Motor
ADF Exit Motor
ADF Bottom Plate Lift Motor
ADF Pick-up Roller Lift Motor
ADF Transport Motor
ADF Feed Motor
CIS Unit
CIS Gray Balance Adjustment
CIS White Roller Cleaning
Scanner Unit
Exposure Glass
ADF Exposure Glass, Gap Sheet (MP C6503/C8003)
How to Remove the ADF Exposure Glass and the Gap Sheet
How to Attach the ADF Exposure Glass and the Gap Sheet
Modification Procedure for Original Transport
Replacing Parts of the ADF
Removing the Scanner Parts
Lens Block, Original Length Sensor
Adjustment after Replacing the Lens Block
Exposure Lamp (LED)
Scanner Drive Motor
Scanner Home Position Sensor
DF Position Sensor
Scanner Unit
Scanner Wire
Preparation for Replacing a Scanner Wire
Replacing the Scanner Wire
Preparation for Reassembling the Scanner Wire
Reassembling the Scanner Wire
Installing the Scanner Heater
Accessories
Installation
Magnification and Registration Adjustment
Sub Scan Magnification Adjustment
Sub Scan Registration Adjustment
Main Scan Registration Adjustment
Laser Unit
Before You Begin
Caution Decals
Laser Unit
Before Replacement
Replacement
Notes on Installation of a New Laser Unit
Adjustment after Laser Unit Replacement
Charge Roller Cleaning Roller Lift Solenoids (KCMY)
Laser Unit Cooling Fan (Right)
Laser Unit Cooling Fan (Left)
Toner Supply Unit
Toner Supply Unit Front Cover
Toner Supply Unit
ID Chip Connector Board (KCMY)
Toner Supply Unit Inner Cover
Attaching the Toner Supply Unit Inner Cover
Sub Hopper Unit (KCMY)
Adjustment after Sub Hopper Unit (KCMY) replacement
Toner End Sensor (KCMY)
Sub Hopper Motor (KCMY)
Toner Supply Board (TSB)
Toner Cartridge Guide
Toner Supply Motor (KCMY)
Applying Grease after Replacing the Toner Supply Motor
Drawer Unit
Layout (Motors)
Drawer Unit (Front)
Drawer Unit (Rear)
Layout (Boards)
Drawer Unit Cover
If the Drawer is Locked
DUB (Drawer Unit Board)
Curled Cord
Drawer Unit Connector
Drawer Set Sensor 1
Drawer Set Sensor 2
Drawer Unit Set Sensor
Drawer Unit Lock Sensor
Drawer Unit Flapper Sensor
Drawer LEDs (LED 1-3)
LED 1
LED 2
LED 3
Drawer Unit Lock Motor
Registration Motor
Exit Motor
Duplex Inverter Entrance Motor
Exit Inverter Motor
Duplex Transport Motor
Duplex Exit Motor
Cleaning Web Motor (Pro C5200S/C5210S only)
Cleaning Web Contact Motor (Pro C5200S/C5210S only)
Fusing Heat Pipe Cooling Fan
IH Coil Cooling Fan
Fusing Pressure Roller Intake Fan (Pro C5200S/C5210S only)
PCDU
Faceplate
Applying Grease to the Top Edge of the Drum Shaft
PCDU
Notes on Attaching the PCDU
Charge Roller Unit
Drum Cleaning Unit Removal
Notes on Replacing the Drum Cleaning Unit and Drum Cleaning Blade
OPC Drum
Attaching the New OPC Drum
Drum Cleaning Unit Internal Components
Separation of the Lubrication Unit and Cleaning Unit
Lubrication Unit
Cleaning Unit
Assembling the Cleaning Unit and Lubrication Unit with New Seals
Potential Sensor (KCMY)
Development Unit
Development Unit
Development Filter
Removing Old Developer
General
PART 1: Preparations for Developer Removal
PART 2: Developer Removal Procedure
Adding New Developer
Adding New Developer (Summary)
Adding New Developer and Adjustment
Image Transfer Belt (ITB) Unit
ITB Unit Removal
ITB Replacement
Lubrication after replacement
ID/MUSIC Sensors
ITB Home Position Sensor
Paper Transfer Belt Separation Sensor
ITB Lift (YMC) Sensor
Image Transfer Roller (K)
Image Transfer Roller (YMC)
ITB Bias Roller
Transfer Power Pack/Separation Power Pack
TDRB (Transfer Drive Relay Board)
Anti-condensation Heater
Paper Transfer Belt Separation Motor
AC Transfer Power Pack (Pro C5200S/C5210S Only)
ITB Motor
ITB Drive Shaft Gear, ITB Drive Shaft Encoder Sensor
ITB Driven Shaft Encoder Sensor
ITB Cleaning Unit
ITB Cleaning Unit
Bottom Cover
ITB Cleaning Blade
ITB Lubricant Brush
ITB Lubricant Bar
ITB Lubricant Blade
ITB Cleaning Unit Set Sensor
ITB Paper Dust Cleaning Brush Roller
Lubrication after Replacement
Paper Transfer Belt Unit
Paper Transfer Belt Unit
Applying Grease after Replacing the Paper Transfer Belt Unit
Adjustment of the Paper Transfer Belt Unit
Adjustment Procedure (Example: When replacing the paper transfer belt adjustment bracket)
Belt Unit
Belt Unit (MP C6503/C8003)
Belt Unit (Pro C5200S/C5210S)
Cleaning Blade
Cleaning Blade (MP C6503/C8003)
Cleaning Blade (Pro C5200S/C5210S)
Paper Transfer Lubricant Bar (Pro C5200S/C5210S Only)
Paper Transfer Lubrication Roller (Pro C5200S/C5210S Only)
Paper Transfer Belt Cooling Fan (Front)
Paper Transfer Belt Cooling Fan (Rear)
Tandem Tray
Left Tandem Tray, Right Tandem Tray
Feed Roller, Pick-up Roller and Separation Roller
Paper Feed Unit for Tray 1
Rear Fence Home Position Sensor, Left Tray Paper Sensor
Rear Fence Return Sensor
Paper Height Sensors 1-3, Tray Down Sensor, Right Tray Set Sensor
Rear End Fence Closed Sensor
End Fence Rear Solenoid
Left Tray Lock Solenoid
Rear Fence Drive Motor
1st Tray Lift Motor
Paper Feed Section (Tray 2-3, Vertical Transport)
Paper Tray
Installing the Side Fence Support Plate (MP C6503/C8003)
Feed Roller, Pick-up Roller and Separation Roller
Paper Feed Unit
Pick-up Solenoid
Transport Sensor
Paper Feed Sensor
Paper Tray Upper Limit Sensor, Paper End Sensor
Vertical Transport LED
Paper Size Sensors
Paper Tray Set Sensors
Tray Pull-In Device
Paper Tray Lift Motor
Tray Heater
Upper Tray Heater
Lower Tray Heater
Bypass Tray Unit (Pro C5200S/C5210S)
Bypass Tray Unit Removal
Bypass Tray Unit Separation
Bypass Pick-up Roller, Bypass Feed Roller, Bypass Separation Roller
Bypass Tray Paper End Sensor
Bypass Paper Width Sensor
Bypass Paper Length Sensor
Bypass Tray Lower Limit Sensor
Bypass Tray Lift Motor
Bypass Tray Upper Limit Sensor, Bypass Paper Feed Sensor
Bypass Pick-up Solenoid
Bypass Tray Set Sensor
Bypass Tray LED
Bypass Tray Unit (MP C6503/C8003)
Bypass Tray Unit Removal
Bypass Tray Unit Separation
Bypass Pick-up Roller, Bypass Feed Roller, Bypass Separation Roller
Bypass Tray Paper End Sensor
Bypass Paper Width Sensor
Bypass Paper Length Sensor
Bypass Paper Feed Sensor
Bypass Pick-up Solenoid
Bypass Tray LED
Paper Relay and Registration Section
Registration Unit
Relay Unit
Registration Sensor
Paper Type Sensor
Relay Sensor
Bypass Tray Paper Type Sensor
Paper Transport Belt Unit
Separation Lever
Paper Transport Belt Unit
Paper Transport Belts
Paper Transport Belt Fans
Paper Transport Belt Sensor
Paper Transport Belt Unit Set Sensor
Fusing Unit
Screw List
Removing the Fusing Unit
Fusing Heat Pipe
Fusing Unit Cover
Fusing Front and Rear Covers
Entrance Drawer Cover
Exit Drawer Cover
Fusing Upper Cover
Fusing Stripper Plate Unit
Fusing Unit Plates
IH Coil Unit
Fusing Stripper Plate
Applying Grease after Replacing the Fusing Stripper Plate
Determine the type of the Fusing Stripper Plate
Separating the Fusing Unit
Heating Roller, Fusing Roller, Fusing Belt
Heating Roller Shaft, Flanges
Pressure Roller Stripper Plate
Pressure Roller Fusing Lamp
Pressure Roller
Notes on Installing the Pressure Roller
Applying Grease: Gears
Applying Grease: Bearings (Fusing Roller, Pressure Roller)
Thermistor (Fusing Belt)
Thermistor (Hot Roller Shaft)
Pressure Roller Sensor (Rear)
Pressure Roller Sensor (Front)
Thermopile (Pressure Roller)
Thermostat (Pressure Roller)
Fusing Paper Feed Sensor
Adjustment after replacing the fusing paper feed sensor
Fusing Cleaning Web Unit (Pro C5200S/C5210S Only)
Fusing Cleaning Web (Pro C5200S/C5210S Only)
Fusing Belt Smoothing Roller (Pro C5200S/C5210S Only)
Fusing Belt Smoothing Roller Contact Sensor (Pro C5200S/C5210S)
Cleaning Web Set Sensor (Pro C5200S/C5210S Only)
Cleaning Web End Sensor (Pro C5200S/C5210S Only)
Cleaning Web Contact Sensor (Pro C5200S/C5210S Only)
Fusing Entrance Sensor
Thermopile (Fusing Belt)
Paper Exit and Duplex Unit
Paper Exit Unit
Paper Exit Sensor
Paper Exit Relay Sensor
Inverter Exit Sensor
Inverter Feed-in Sensor
Inverter Feed-out Sensor
Inverter Junction Gate Home Position Sensor
Inverter Junction Gate Motor
Duplex Inverter Solenoid
Paper Exit Left Guide Plate Sensor
Paper Exit Upper Guide Plate Sensor
Duplex Unit
Purge Relay Sensor, Duplex Invert Sensor
Duplex Invert Solenoid
Duplex Unit Entrance Sensor
Duplex Unit Sensor 3
Duplex Unit Sensor 4
Duplex Exit Sensor
Horizontal Feed Guide Plate Open Sensor
Duplex Transport Home Position Sensor 1
Duplex Transport Home Position Sensor 2
Edge Detection Sensor Shift Motor
Edge Detection Unit
Edge Detection Sensor
Sensor Shift Home Position Switch
Duplex Transport Shift Motor 1
Duplex Transport Shift Motor 2
Paper Purge Unit
Paper Purge Unit
PCB: LSB
Push Switch
Duplex Inverter Motor
Purge Tray LED
Left Lower Door LED
Lower Guide Plate LED
Drive Unit
Layout (Motors)
Rear of the Machine (Top)
Rear of the Machine (Middle)
Rear of the Machine (Bottom)
Drawer Unit (Front)
Drawer Unit (Rear)
Drum Motor (KCMY) / Drum Encoder Sensor (KCMY)
Removing the Drive Exhaust Fan and the Potential Sensor Board
Drum Home Position Sensor (Pro C5200S/C5210S Only)
Drum Cleaning Motor (KCMY)
Applying Grease after Replacing the Drum Cleaning Motor
Removing the Drive Exhaust Fan and the Potential Sensor Board
Development Motor (KCMY)
Applying Grease after Replacing the Development Motor
Removing the Drive Exhaust Fan and the Potential Sensor Board
Development Roller Home Position Sensor (KCMY)
ITB Lift Motor
Applying Grease after Replacing the ITB Lift Motor
Paper Transfer Belt Motor, Paper Transfer Belt Encoder Sensors
Applying Grease after Replacing the Paper Transfer Belt Motor
Bypass Feed Motor, Relay Motor
Paper Feed Motors, Transport Motors
1st Paper Feed Motor, 1st Transport Motor
Vertical Transport Motor
2nd Paper Feed Motor, 2nd Transport Motor, 3rd Paper Feed Motor, 3rd Transport Motor
Fusing Drive Motor
Applying Grease after Replacing the Fusing Drive Motor
Fusing Release Motor
Removing the Fusing Release Motor
Removing the Fusing Belt Smoothing Roller Drive Motor and the Bracket
Waste Toner Collection Motor
Removing the Waste Toner Collection Motor
Applying Grease after Replacing the Waste Toner Collection Motor
Removing the Fusing Belt Smoothing Roller Drive Motor and the Bracket
Waste Toner Lock Sensor
Fusing Belt Smoothing Roller Drive Motor (Pro C5200S/C5210S)
Fusing Belt Smoothing Roller Contact Motor (Pro C5200S/C5210S)
Waste Toner Collection
Waste Toner Bottle
Waste Toner Bottle Unit
Installing the Relay Duct
Waste Toner Bottle Motor Sensor
Waste Toner Near Full Sensor
Waste Toner Bottle Set Sensor
Waste Toner Transport Motor
Apply Grease after Replacing the Waste Toner Transport Motor
Waste Toner Upper Transport
Waste Toner Vertical Transport
Waste Toner Lower Transport
Main Boards, and HDD Unit
Layout (Boards)
Controller Board
When installing the New Controller Board
HDD Unit
After Installing the New HDD Unit
Disposal of HDD Units
Reinstallation
BICU
When installing the new BICU
NVRAM Replacement Procedure
NVRAM on the Controller Board
NVRAM (EEPROM) on the BICU
IOB
When removing the motors that are behind the IOB
PFB
When removing the motors that are behind the PFB
IH Inverter
AC Drive Board
PSU1, PSU2
When removing the motors and sensors that are behind the PSU1 and PSU2
Potential Sensor Board
Combined High-Voltage Power Supply Board (Charge/Development) (KCMY)
Combined High-Voltage Power Supply Board (KC)
Combined High-Voltage Power Supply Board (MY)
Heater Switch
Fans and Filters
Layout (Fans)
Controller Exhaust Fan
Development Exhaust Fans (Right/Left)
Development Intake Fans (KCMY)
Drive Exhaust Fan
Fusing Exit Exhaust Fan
Fusing Pressure Roller Exhaust Fan (Pro C5200S/C5210S)
Heat Pipe Panel Exhaust Fan
Heat Pipe Panel Intake Fan
Paper Transfer Belt Fusing Exhaust Fan
ITB Motor Cooling Fan
Ozone Exhaust Fan
Duplex Exhaust Fans (Front/Middle/Rear)
IH Coil Power Cooling Fan
ITB Cleaning Intake Fan
ID Sensor Cleaning Fan
PSU Fans (Right/Left)
Layout (Filters)
Duplex Exhaust Ozone Filters
Ozone Filters (Large/Small)
Dust Filters (Large/Small)
Particulate Filters
Deodorizing Filters
Adjustment after Replacement
System Maintenance
Service Program Mode
Entering SP Mode
When using the smart operation panel
Exiting SP Mode
Types of SP Modes
SP Mode Button Summary
Switching Between SP Mode and Copy Mode for Test Printing
Selecting the Program Number
Service Mode Lock/Unlock
Remarks
Others
SP Tables
Firmware Update (SD Card)
Overview
Firmware Types
Procedure
Update procedure
Error Screens During Updating
Firmware Update (Remote Firmware Update)
RFU Performable Condition
Firmware Update (Smart Firmware Update)
Overview
Immediate Update
Update at the Next Visit (Reserve)
How to Set the Machine to Download Firmware Later (Reserve)
How to Check if the Firmware Downloaded with Reserve
How to Install Firmware Downloaded with Reserve
Update via SD card
Firmware Update (Auto Remote Firmware Update)
Overview
Downloading and Updating Process
Downloads the latest package
Judgement of ARFU
Update Process
Checking the ARFU Result
Checking the Result Using the Logging Data
Related SP
Updating JavaVM
Creating an SD Card for Updating
Updating Procedure
List of Error Messages
NVRAM Data Upload/Download
Uploading Content of NVRAM to an SD card
Downloading an SD Card to NVRAM
Address Book Upload/Download
Information List
Download
Upload
SMC List Card Save Function
Overview
SMC List Card Save
Procedure
File Names of the Saved SMC Lists
Error Messages
UP/SP Data Import/Export
UP Data Import/Export
Data that can be imported and exported
Data that cannot be imported or exported
Exporting Device Information
Importing Device Information
SP Data Import/Export
Data that can be imported and exported
Exporting Device Information
Importing Device Information
Possible solutions for import/export problems
Capturing the Device Logs
Overview
Security of the Operation Log
Retrieving the Device Logs via Operation Panel
Procedure for Retrieving the Device Log with SD Card
Retrieving the Device Logs via Web Image Monitor
Card Save Function
Overview
Card Save:
Procedure
Error Messages
Troubleshooting
Self-Diagnostic Mode
Service Call Conditions
SC Logging
SC Automatic Reboot
SC Manual Reboot
SC100 (Engine: Scanning)
SC200 (Engine: Image Writing)
SC300 (Engine: Charge, Development)
SC300 (Engine: Around the Drum)
SC300 (Engine: Transfer/Separation, Cleaning, etc.)
SC400 (Engine: Around the Drum)
SC400 (Engine: Transfer/Separation, Cleaning etc.)
SC500 (Engine: Paper transport 1: Paper Feed, Duplex, Transport)
SC500 (Engine: Paper Transport 2: Fusing, etc.)
SC500 (Engine: Paper Transport 3: Feed, Duplex, Transport, Fusing)
SC500 (Engine: Others)
SC600 (Engine: Communication and Others)
SC600 (Controller)
SC600 (Engine: System)
SC700 (Engine: Peripherals-1)
Troubleshooting for SC720-XX
SC700 (Engine: Peripherals-2)
SC800 (Controller)
SC900 (Controller)
SC900 (Engine: Others)
Jam Detection
Jam Displays
Removing Jammed Paper
Printer Engine Jam History
How to check
Display
Jam Codes and Position Codes
ADF
Main Machine
LCIT RT4020 (D709)
LCIT RT4050 (D710)
Finisher SR4120 (D3CG)
Booklet Finisher SR4130 (D3CH)
Finisher SR4110 (D707) (MP C6503/C8003 only)
Finisher SR5070 (D3CB) / Booklet Finisher SR5080 (D3CA) (Pro C5200S/C5210S only)
Multi Folding Unit FD4000 (D615)
Mail Box CS4010 (D708)
Cover Interposer Tray CI4040 (D3CN)
Cover Interposer Tray CI4020 (D712)
Decurl Unit DU5020 (D727) (Pro C5200S/C5210S only)
Buffer Pass Unit Type S6 (D3D0) (Pro C5200S/C5210S)
Plockmatic Bookletmaker
GBC Stream Punch
Sensor Locations
Paper Size Codes
Voltage of the Input Power Source
Checking the Voltage of the Input Power Source
Acquisition Control for Voltage of the Input Power Source
Components
Acquisition Control (During Normal Operation)
Acquisition Control (When an SC is Generated)
The Period of Time when the Voltage cannot be Acquired
Fan Defect Detection
Fan Locations and Fan SC
Blown Fuse Conditions
AC Drive Board
100V
200V
PSU
PSU1 (100V, 200V)
PSU2 (100V, 200V)
DUB
IH Inverter
Toner Supply Board (TSB)
BICU
IOB
PFB
TDRB
Operation Panel
OPR (Pro C5200S/C5210S: Standard Operation Panel)
LED Conditions
ADF Control Board
BICU
IOB
Toner Supply Board (TSB)
PFB
DUB
SDCU
Controller Board
NICE Function (Pro C5200S/C5210S)
How to Activate NICE
Reference Side Registration Adjustment
Preparation
Adjustment Procedure
Front and Back Registration Adjustment
Preparation
Adjustment Procedure
FR Density Adjustment
Preparation
Adjustment Procedure Using the Scanner
Adjustment Procedure Using the Spectrophotometer
Banding Analysis
Overview
Procedure
Shock-jitter Finder
Installing the Shock-jitter Finder
Updating the Shock-jitter Finder
Operation Procedure
Adjustment
Adjustment 001: ACC (Automatic Color Calibration)
Overview
Procedure
Adjustment 002: Manual Gamma Adjustment
Overview
Printer Mode Adjustment
Copier Mode Adjustment
Adjustment 003: Scanner Registration
Overview
Adjustment Procedure
Adjustment 004: ADF Registration
Overview
Adjustment Procedure
Adjustment 005: Registration
Overview
Cause
Contents
Adjustment 006: Fusing Nip Width Adjustment for Envelopes
Overview
Adjustment Procedure
Adjustment 007: Adjustments Required for Improved Glossiness
Overview
Adjustments Required for Improved Glossiness (Pro C5200S/C5210S)
Adjustments Required for Improved Glossiness (MP C6503/C8003)
Adjustment 008: Margin Adjustment
Overview
Margin adjustment
Image Quality
Definitions of Abnormal Images
Main classification: Points
Main classification: Lines
Main classification: Plane
Image Quality 001: Spots
Overview
Troubleshooting for colored spots (40mm or 189mm intervals)
Troubleshooting for White Spots in Low-Temperature, Low-Humidity Environments
Troubleshooting for White spots
Troubleshooting for White spots with toner cores
Troubleshooting for White, fish-shaped stains
Troubleshooting for random white spots on solid images casued by paper dust
Image Quality 002: Streaks
Overvew
Troubleshooting for vertical streaks caused by contact with the toner adhering to the guide plate
Troubleshooting for Horizontal White Streaks in Small Solid Black Areas
Troubleshooting for scratch marks
Troubleshooting for White Line along the Paper Feed Direction
Image Quality 003: Bands
Overview
Troubleshooting for Blurred Image at 189mm Intervals (OPC Drum Circumference)
Troubleshooting for banding at 2-3mm intervals
Troubleshooting for Banding at Random Intervals Caused by Lubricant Falling from the Drum Cleaning Unit
Image Quality 004: Non-Reproduction
Overview
Troubleshooting for Halo image
Image Quality 005: Unevenness
Overview
Troubleshooting for Vertical bands in halftone images
Troubleshooting for Uneven Density in the Area up to 85mm from the Trailing Edge
Troubleshooting for Grainy image
Image Quality 006: Toner Flaking Off
Troubleshooting for Blocking on the Paper Output Tray
Paper Transport
Paper Transport 001: Envelopes
Troubleshooting for Feed Direction Limitations Applied on Certain Types of Envelopes
Scanning
Scanning 001: Streaks
RGB Streaks with ADF Scan (MP C6503/C8003 only)
Other Problems
Other 001: Drawer Unit
Drawer Unit Lock Motor Emergency
Other 002: Paper Exit Section
J024/J074 when Feeding Thick Paper
Preventing Abnormal Sounds
Other 003: Correspondance Table for Adjustment Settings (Pro C5200S/C5210S)
Correspondence Table for Adjustment Settings for Operators and SP Mode
Correspondance Table for Adjustment Setting and SP Mode
Other 004: Correspondance Table for IMSS Settings (Pro C5200S/C5210S)
Correspondence Table for IMSS Settings and SP Mode
Other 005: SC
Troubleshooting for SC516 after Repeated J097
Troubleshooting SC 570-00 (fusing belt smoothing roller error)
Other 006: Jam
Troubleshooting for J098
Problems Related to Peripheral Devices
Peripherals 001: Finisher SR4120/SR4130
Troubleshooting for Jam at Proof Guide Plate
Peripherals 002: LCIT RT4050
Upper Limit Position Adjustment
Peripherals 003: LCIT RT4020 (Pro C5200S/C5210S, MP C8003 SP)
Upper Limit Position Adjustment
Detailed Descriptions
Guidance for Those Who are Familiar with Predecessor Products
Product Overview
Component Layout
Component Layout
Paper Paths
Drive Layout
Electrical Components
Scanner Unit
Laser Unit
PCDU
Toner Supply Unit
Image Transfer Belt Unit
Bypass Tray Unit
Paper Feed Section
Drawer Unit
Fusing Unit
Waste Toner Collection
Drive Unit
Fans
Main Boards
ADF
Mechanism Descriptions
General Specifications
Supported Original Sizes
Component Layout
Drive Components
Mechanism Details
Original Pick-up
Bottom Plate Lift
Skew Correction
Original Size Detection
Original Feed/Transport Mechanism
Duplex Scanning
Jam Detection
Abnormal Detection
Scanner
Mechanism Descriptions
Component Layout
Overview
Mechanism Details
Scanner
Drive
Original Size Detection
Original Sensor State
Original Transport from ADF
Dust Detection
Scan Point Shift
Anti-Condensation Heater
Laser Unit
Mechanism Descriptions
Component Layout
Mechanism Details
LD Unit Components
Writing with 40 Beams
LD Safety Switch
Line Scan
Thermal Control
Toner Supply
Mechanism Descriptions
Component Layout
Mechanism Details
Toner Filling
Toner Cartridge Drive
Sub Hopper
Toner Filling Timing
Toner Supply
Sub Hopper Drive
Toner Transport / Supply
Toner End / Near-end Control
Toner Cartridge Information Storage, Toner Cartridge Lock Detection
Drawer Unit
Mechanism Descriptions
Component Layout
Mechanism Details
Lock Mechanism
Electrical Supply
PCDU
Mechanism Descriptions
Component Layout
Mechanism Details
Charge
PCDU Drive
Drum Cleaning
PPG-Drive
Lubricant End Detection
DEMS (Development Electric-field Modulation System)
Development Unit
Mechanism Descriptions
Component Layout
Mechanism Details
Toner Supply System (Pre-mix Development System)
Agitation Method
Development Unit Drive
Development Bias
Toner Density
Developer Turnover
Dust Collection
Ventilation
Image Transfer Belt (ITB) Unit
Mechanism Descriptions
Component Layout
Mechanism Details
ITB Cleaning Unit
Mechanism Descriptions
Component Layout
Mechanism Details
ITB Cleaning Mechanism
Paper Transfer Belt Unit
Mechanism Descriptions
Component Layout
Mechanism Details
Paper Transfer Belt Lift
Paper Transfer Belt Release
Paper Transfer Belt Cleaning
Paper Transfer Belt Drive
AC Transfer method (Pro C5200S/Pro C5210S only)
Paper Feed Unit
Mechanism Descriptions
Component Layout
Mechanism Details
Bank
Tray Pull-in Mechanism
Vertical Transport
Mechanism Descriptions
Component Layout
Mechanism Details
By-pass Tray Unit
Mechanism Descriptions
Component Layout
Mechanism Details
Paper Registration
Mechanism Descriptions
Component Layout
Mechanism Details
Registration
Paper Thickness, Double Feed Detection
Paper Transport Belt Unit
Mechanism Descriptions
Component Layout
Mechanism Details
Paper Transport Belt Attraction
Paper Transport Belt Unit Detection
Fusing Unit
Mechanism Descriptions
Component Layout
Electrical Components
Component Descriptions
Mechanism Details
Fusing Mechanism
Thermal Control
Fusing Unit Overheat Prevention
Fusing Drive
Rotation Detection
Pressure Mechanism
Fusing Nip-band Adjustment (Envelope)
Jam Detection
Cleaning Mechanism (Pro C5200S/C5210S)
Fusing Belt Smoothing Roller (Pro C5200S/C5210S only)
Fusing Heat-shutout / Cooling Mechanism
Pressure Roller Cooling (Pro C5200S/C5210S Only)
Paper Exit and Duplexing
Mechanism Descriptions
Component Layout
Mechanism Details
Transport Operation
Inverter, Paper Exit
Duplex
Paper Purge
Mechanism Descriptions
Mechanism Details
Waste Toner Collection
Mechanism Descriptions
Component Layout
Mechanism Details
Waste Toner Path
Waste Toner Bottle Transfer, Waste Toner Bottle Drive, Torque Detection Part
Sensor Detection
Notification Timing of the Waste Toner Full State
New Waste Toner Bottle Detection
Days Remaining Counter of the Waste Toner Bottle
PM Counter of the Waste Toner Bottle
Electrical Components
Mechanism Descriptions
Block Diagram
Board Location
Outline of Each Board
HDD Details (Memory Capacity for Stored Documents)
Image Processing
Mechanism Descriptions
Block Diagram
Mechanism Details
Process Control
Mechanism Descriptions
List of Process Control Acronyms
Components
Process Control Component Layout
Sensors for Potential Control
Sensors for Toner Supply
Initial Settings
Installation, Developer Replacement
Other Initial Settings
Process Control
Potential Control
Toner Supply Control
Others
Proximity Sensor (MP C6503/C8003 only)
Sensor Operation
User Tools
Related SC Codes
Related SP Codes
Energy Save
Energy Saver Timer (Weekly Timer)
Sleep Mode Timer
Fusing Unit Off Mode (Energy Saving)
Energy Saving Recovery Setting for Business Application
Recovery Time/Reduced Electrical Consumption
Power States of this Machine
Verification of Up Time for each Energy Saving State
Checking the Up time by Device State
Paper Removal Mechanism for Jam J058/J098
Paper Removing Control for Jammed Paper
Paper Removing Control for the Paper Other Than Jammed Paper
@Remote New Function (Auto Discovery)
Auto Discovery Function Settings
Firmware Update Method Using the Firmware Package