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Important Safety Notices

Responsibilities of the Customer Engineer

Before Installation, Maintenance

During Maintenance

After Installation, Servicing

Special Safety Instructions for Toner

Safety Instructions for this Machine

Laser Safety

Symbols, Abbreviations and Trademarks

Trademarks

Specifications

Machine Configuration

Machine D104/D106

Overview

Mechanical Component Layout

Paper Path

Drive Layout

Guidance for Those Who are Familiar with Predecessor Products

Installation Requirements

Environment

Machine Level

Machine Space Requirements

Power Requirements

Optional Unit Combinations

Machine Options

Controller Options

Copier Installation

Power Sockets for Peripherals

Installation Flow Chart

Accessory Check

Installation Procedure

Moving the Machine

Transporting the Machine

Paper Feed Unit (D331)

Accessory Check

Installation Procedure

Paper Feed Unit (D425)

Component Check

Installation Procedure

Caster Table (D488)

Component Check

Installation Procedure

ARDF (D366)

Component Check

Installation Procedure

Platen Cover Installation (G329)

Side Tray (D427)

Component Check

Installation Procedure

1-Bin Tray Unit (D426)

Component Check

Installation Procedure

Shift Tray Unit (D428)

Component Check

Installation Procedure

Internal Finisher (D429)

Component Check

Installation Procedure

Punch Unit (D390)

Component Check

Installation Procedure

Envelope Feeder EF3010 (D559)

Component Check

Installation Procedure

Card Reader Bracket Type C5501 (D547)

Component Check

Installation Procedure

USB2.0/SD Slot Type G (D556)

Accessory Check

Installation Procedure

Testing the SD Card/USB Slot

Mechanical Counter (NA Only)

Installation Procedure

Key Counter Bracket

Installation Procedure

Key Counter Interface Unit

Installation Procedure

Anti-Condensation Heater

Installation Procedure

Tray Heater

Installation Procedure

Controller Options

Overview

SD Card Appli Move

PostScript 3

File Format Converter

IEEE1284

IEEE 802.11 a/g, g (Wireless LAN)

Bluetooth

PictBridge

Browser Unit Type E

Gigabit Ethernet

Check All Connections

Maintenance Tables

PM Parts Settings

Before Removing the Old PM Parts

After Installing the New PM parts

Preparation before Operation Check

Operation Check

Beforehand

Special Tools

Image Adjustment

Scanning

ARDF

Registration

Erase Margin Adjustment

Color Registration

Printer Gamma Correction

Exterior Covers

PCDU Toner Collection Bottle

Front Door

ITB Cleaning Unit Cover

Left Cover

Rear Cover

Rear Lower Cover

Dust Filter

Right Rear Cover

Operation Panel

Touch Panel Position Adjustment

Inner Right Cover

Inner Cover

Front Right Cover

Right Upper Cover

Left Frame and Left Frame Rear Cover

Paper Exit Cover

Inverter Tray

Inner Tray

Inner Rear Cover

Scanner Unit

Exposure Glass

Original Length Sensors

Exposure Lamp

Scanner Motor

Sensor Board Unit (SBU)

Exposure Lamp Stabilizer

Scanner HP Sensor

Platen Cover Sensor

Front Scanner Wire

Rear Scanner Wire

Laser Optics

Caution Decal Location

Laser Unit

Polygon Mirror Motor

Image Creation

PCDU (Photo Conductor and Development Unit)

Drum Unit and Development Unit

Toner Hopper Unit

Toner Supply Motor

Toner Collection Motor

PCDU Toner Collection Bottle Full Sensor

PCDU Toner Collection Bottle Set Switch

RFID Board

Image Transfer

ITB Cleaning Unit

ITB Toner Collection Bottle Full Sensor

ITB (Image Transfer Belt) Unit

ITB Unit Motor

Image Transfer Belt

ITB Contact Motor

ITB Contact Sensor

Paper Transfer

PTR (Paper Transfer Roller) Unit

Paper Transfer Unit Full-Open

ID Sensor Board

PTR Contact Motor

PTR Contact Sensor

Temperature and Humidity Sensor

Drive Unit

Gear Unit

Registration Motor

Paper Feed Motor: T1

Paper Feed Motor: T2

Drum Motor: CMY

Development Motor: CMY

Drum/Development Motor: K

Development Clutch: K

Fusing/Paper Exit Motor

Fusing

Fusing Unit

Entrance Guide Plate

Stripper Plate

Exit Guide Plate Cleaning Procedure

Fusing Gear Shafts Lubrication Procedure

Heating Roller Fusing Lamp

Heating Roller Unit

Pressure Roller

Heating Roller Thermostats

Heating Roller Thermistor

Pressure Roller Thermistor

Thermopile

Cleaning Unit (Option) Installation Procedure

Paper Feed

Paper Tray

Feed Roller

Friction Pad

Paper Size Switch

Paper End Sensor

Registration Sensor

Vertical Transport Sensor

Paper Exit

Junction Gate Solenoid Fan

Paper Exit Unit

Fusing Exit Sensor

Paper Exit Sensor

Inverter Sensor

Inverter Motor

Fusing Front Fan

Duplex Unit

Duplex Unit

Duplex Entrance Sensor

Duplex Exit Sensor

Duplex Entrance Motor

Duplex Exit Motor

By-pass Motor

By-pass Tray Unit

By-pass Paper Length Sensor

By-Pass Paper Size Sensor

By-pass Paper End Sensor

By-pass Feed Roller

By-pass Tray HP Sensor

Electrical Components

Boards

Controller Box Cover

Controller Box

BCU

HDD

IPU Board

Controller Box Fan

Fusing Rear Fan

DRB

SDVDB

PSU

HVPS: TTS Board

HVPS: CB Board

Controller Board

NVRAM Replacement Procedure

Service Program Mode

SP Tables

Types of SP Modes

Remarks

Main SP Tables-1

SP1-XXX (Feed)

Main SP Tables-2

SP2-XXX (Drum)

Main SP Tables-3

SP3-XXX (Process)

Main SP Tables-4

SP4-XXX (Scanner)

Main SP Tables-5

SP5-XXX (Mode)

Main SP Tables-6

SP6-XXX (Peripherals)

Main SP Tables-7

SP7-XXX (Data Log)

Main SP Tables-8

Input and Output Check Tables

Main SP Tables-9

Printer Service Mode

Scanner SP Mode

Firmware Update

Type of Firmware

Before You Begin

Updating Firmware

Updating the LCDC for the Operation Panel

Handling Firmware Update Errors

Java VM Updating Procedure

App2Me Updating Procedure

Brower Unit Updating Procedure

Installing Another Language

Reboot/System Setting Reset

Software Reset

System Settings and Copy Setting Reset

Controller Self-Diagnostics

Overview

SD Card Appli Move

Overview

Move Exec

Undo Exec

Downloading Stamp Data

NVRAM Data Upload/Download

Uploading Content of NVRAM to an SD card

Downloading an SD Card to NVRAM

Address Book Upload/Download

Information List

Download

Upload

Using the Debug Log

Overview

Switching ON and Setting UP Save Debug Log

Retrieving the Debug Log from the HDD

Recording Errors Manually

Card Save Function

Overview

Procedure

SC Tables

Service Call Conditions

SC1xx: Scanning

SC 2xx: Exposure

SC3xx: Image Processing – 1

SC4xx: Image Processing - 2

SC5xx: Paper Feed and Fusing

SC6xx: Device Communication

SC7xx: Peripherals

SC8xx: Overall System

SC9xx: Miscellaneous

Process Control Error Conditions

Developer Initialization Result

Process Control Self-Check Result

Line Position Adjustment Result

Troubleshooting Guide

Image Quality

Line Position Adjustment

Image Problems at Regular Intervals

Sub-scan Magnification Error

Trapezoid Image Adjustment

Loud Squeaking Noise from PCDU

Loud Noise from the Paper Tray

Grainy Image

Toner Supply Error

Paper Jam Troubleshooting

No Feed Paper Jam from PFU

Setting for Special Paper 4, 5 and 6 Mode

Jam Detection

Paper Jam Display

Jam Codes and Display Codes

Electrical Component Defects

Sensors

Blown Fuse Conditions

Scanner Test Mode

SBU Test Mode

IPU Test Mode

Energy Save

Energy Saver Modes

Energy Save Effectiveness

Paper Save

Effectiveness of Duplex/Combine Function